English language for technical colleges

1. He (go) out when the weather (get) warmer. 2. I (wait) for you until you (come) back from school. 3. I'm afraid the train (start) before we (come) to the station. 4. We (go) to the country tomorrow if the weather (to be) fine. 5. We (not pass) the examination next year if we not (work) harder. 6. If you (not drive) more carefully you (have) an accident. 7. You (be) late if you (not take) a taxi. 8. I (finish) reading this book before I (go) to bed. 9. You must (send) us a telegram as soon as you (arrive). 10. We (have) a picnic tomorrow if it (be) a fine day. 11. We (go) out when it (stop) raining. 12. We (not to have) dinner until you (come). 13. I'm sure they (write) to us when they (know) our new address.

Прочитайте примеры и запомните наиболее употребительные суффиксы существительных

-ег/ог -- teacher, writer, actor, doctor

-ist -- scientist, artist, dentist

-ment -- government, movement, development

-(t)ion -- revolution, translation, operation

-ity/ty -- popularity, honesty, ability

-sion/ssion -- revision, session, discussion,

-ness -- happiness, illness, darkness

Прочитайте примеры и запомните наиболее употребительные суффиксы и префиксы глаголов.

re- -- rewrite, rebuild, reconstruct,

mis- -- misprint, misunderstand, miscount.

Прочитайте примеры и запомните наиболее употребительные суффиксы и префиксы прилагательных.

un- -- unhappy, unable, uncomfortable

dis- -- dishonest, discouraging, disconnectng

Прочитайте примеры и запомните основные суффиксы числительных.

-teen -- fifteen, sixteen, eighteen

-ty -- twenty, thirty, sixty, ninety

-th -- fourth, seventh, eighteenth

Exercise 9.5. Make up adjectives from the following words:

colour, beauty, peace, use, hope, truth, rain, help, power, pain, care.

§2. Сослагательное наклонение в условных предложениях

Сослагательное наклонение выражает возможность, нереальность, предположительность действия.

Изъявительное наклонение.

If I learn his address I shall write to him. -- Если я узнаю его адрес, я ему напишу.

Сослагательное наклонение:

If I knew his address I would write to him. -- Если бы я знал его адрес (сейчас), я написал бы ему (сейчас или в ближайшем будущем). Глагол в придаточном предложении -- в форме Past Indefinite, в главном -- в форме Future in the Past.

В случае, если действие, описываемое сослагательным наклонением, относится к прошедшему времени, в главном предложении используется форма будущего совершенного с точки зрения прошедшего Future Perfect in the Past, а в придаточном -- прошедшее совершенное Past Perfect.

If I had known his address I would have written to him. -- Если бы я знал его адрес (в прошлом), я написал бы ему (в прошлом же).

I wish I lived not far from here. (настоящее время). --Жаль, что я не живу поблизости.

I wish I had lived not far from here (прошедшее время). -- Жаль, что я не жил поблизости.

Exercise 9.6. Translate into Russian:

1. If I came later I would be late for the lesson. 2. If he had known the time-table he wouldn't have missed the train. 3. It would be better if you learned the oral topics. 3. I wish I had known this before the examination. 4. I would have come to you if you had not lived so far away. 5. If I had seen you yesterday I would have given you my text-book. 6. If I were in your place I wouldn't buy the tickets beforehand. 7. If I had known that you needed help I would have helped you.

UNIT 1

METALS

I. Text A: «Metals», Text B: «Steel», Text C: «Methods of steel heat treatment»

II. Famous Scientists. Dmitry Ivanovlch Mendeleyev.

Text A: «METALS»

Metals are materials most widely used in industry because of their properties. The study of the production and properties of metals is known as metallurgy.

The separation between the atoms in metals is small, so most metals are dense. The atoms are arranged regularly and can slide over each other. That is why metals are malleable (can be deformed and bent without fracture) and ductile (can be drawn into wire). Metals vary greatly in their properties. For example, lead is soft and can be bent by hand, while iron can only be worked by hammering at red heat.

The regular arrangement of atoms in metals gives them a crystalline structure. Irregular crystals are called grains. The properties of the metals depend on the size, shape, orientation, and composition of these grains. In general, a metal with small grains will be harder and stronger than one with coarse grains.

Heat treatment such as quenching, tempering, or annealing controls the nature of the grains and their size in the metal. Small amounts of other metals (less than 1 per cent) are often added to a pure metal. This is called alloying (легирование) and it changes the grain structure and properties of metals.

All metals can be formed by drawing, rolling, hammering and extrusion, but some require hot-working. Metals are subject to metal fatigue and to creep (the slow increase in length under stress) causing deformation and failure. Both effects are taken into account by engineers when designing, for example, airplanes, gas-turbines, and pressure vessels for high-temperature chemical processes. Metals can be worked using machine-tools such as lathe, milling machine, shaper and grinder.

The ways of working a metal depend on its properties. Many metals can be melted and cast in moulds, but special conditions are required for metals that react with air.

Vocabulary:

property -- свойство

metallurgy -- металлургия

separation -- разделение, отстояние

dense -- плотный

arrangement -- расположение

regularly -- регулярно, правильно

to slide -- скользить

malleable -- ковкий, податливый, способный деформироваться

bent pp of bend -- гнуть

to fracture -- ломать

ductile -- эластичный, ковкий

to draw -- волочить, тянуть

wire -- проволока

lead -- свинец

iron -- железо, чугун

grain -- зерно

to depend -- зависеть

size -- размер, величина

shape -- форма, формировать

composition -- состав

coarse -- грубый, крупный

treatment -- обработка

quenching -- закалка

tempering -- отпуск после закалки, нормализация

annealing -- отжиг, отпуск

rolling -- прокатка

to hammer -- ковать (напр. молотом)

extrusion -- экструзия

metal fatigue -- усталость металла

creep -- ползучесть

stress -- давление,

failure -- повреждение, разрушение

vessel -- сосуд, котел, судно

lathe -- токарный станок

milling machine -- фрезерный станок

shaper -- строгальный станок

grinder -- шлифовальный станок

to melt -- плавить, плавиться расплавить

to cast -- отливать, отлить

mould -- форма (для отливки)

General understanding:

1. What are metals and what do we call metallurgy?

2. Why are most metals dense?

3. Why are metals malleable?

4. What is malleability?

5. What are grains?

6. What is alloying?

7. What is crystalline structure?

8. What do the properties of metals depend on?

9. What changes the size of grains in metals?

10. What are the main processes of metal forming?

11. How are metals worked?

12. What is creeping?

Exercise 1.1. Find the following words and word combinations in the text:

1. Свойства металлов

2. расстояние между атомами

3. правильное расположение

4. сильно отличаются по своим свойствам

5. кристаллическая структура

6. размер зерен

7. форма зерен

8. закалка

9. отжиг

10.волочение

11.прокатка

12.ковка

13.экструзия

14. структура и свойства зерна

15. горячая обработка

16. усталость металла

17. ползучесть металла

18. плавка и отливка в формы

19. способы обработки металлов

Exercise 1.2. Complete the following sentences:

1. Metals are...

2. Metallurgy is...

3. Most metals are...

4. The regular arrangement of atoms in metals...

5. Irregular crystals...

6. The properties of the metals depend...

7. Metals with small grains will be...

8....controls the nature of the grains in the metal.

9. Alloying is...

10. All metals can be formed by...

11. Creep is...

12. Metals can be worked using...

Exercise 1.3. Explain in English the meaning of the following words:

1. malleability

2. crystalline structure

3. grains

4. heat treatment

5. alloying

6. creep

Exercise 1.4. Translate into English:

1. Металлы -- плотные материалы потому, что между атомами в металлах малое расстояние.

2. Металлы имеют кристаллическую структуру из-за правильного расположения атомов.

3. Чем меньше зерна, тем тверже металл.

4. Закалка и отжиг изменяют форму и размер зерен в металлах.

5. Легирование изменяет структуру зерен и свойства металлов.

6. Металл деформируется и разрушается из-за усталости и ползучести.

Text В: «STEEL»

The most important metal in industry is iron and its alloy -- steel. Steel is an alloy of iron and carbon. It is strong and stiff, but corrodes easily through rusting, although stainless and other special steels resist corrosion. The amount of carbon in a steel influences its properties considerably. Steels of low carbon content (mild steels) are quite ductile and are used in the manufacture of sheet iron, wire, and pipes. Medium-carbon steels containing from 0.2 to 0.4 per cent carbon are tougher and stronger and are used as structural steels. Both mild and medium-carbon steels are suitable for forging and welding. High-carbon steels contain from 0.4 to 1.5 per cent carbon, are hard and brittle and are used in cutting tools, surgical instruments, razor blades and springs. Tool steel, also called silver steel, contains about 1 per cent carbon and is strengthened and toughened by quenching and tempering.

The inclusion of other elements affects the properties of the steel. Manganese gives extra strength and toughness. Steel containing 4 per cent silicon is used for transformer cores or electromagnets because it has large grains acting like small magnets. The addition of chromium gives extra strength and corrosion resistance, so we can get rust-proof steels. Heating in the presence of carbon or nitrogen-rich materials is used to form a hard surface on steel (case-hardening). High-speed steels, which are extremely important in machine-tools, contain chromium and tungsten plus smaller amounts of vanadium, molybdenum and other metals.

Vocabulary:

alloy -- сплав

carbon-- углерод

stiff -- жесткий

to corrode -- разъедать, ржаветь

rusty -- ржавый

stainless -- нержавеющий

to resist -- сопротивляться

considerably -- значительно, гораздо

tough -- крепкий, жесткий, прочный, выносливый

forging -- ковка

welding -- сварка

brittle -- хрупкий, ломкий

cutting tools -- режущие инструменты

surgical instruments -- хирургические инструменты

blade -- лезвие

spring -- пружина

inclusion -- включение

to affect -- влиять

manganese -- марганец

silicon -- кремний

rust-proof -- нержавеющий

nitrogen -- азот

tungsten -- вольфрам

General understanding:

1. What is steel?

2. What are the main properties of steel?

3. What are the drawbacks of steel?

4. What kinds of steel do you know? Where are they used?

5. What gives the addition of manganese, silicon and chromium to steel?

6. What can be made of mild steels (medium-carbon steels, high-carbon steels)?

7. What kind of steels can be forged and welded?

8. How can we get rust-proof (stainless) steel?

9. What is used to form a hard surface on steel?

10. What are high-speed steels alloyed with?

Exercise 1.5. Find the following words and word combinations in the text:

1. сплав железа и углерода

2. прочный и жесткий

3. легко коррозирует

4. нержавеющая сталь

5. низкое содержание углерода

6. ковкость

7. листовое железо, проволока, трубы

8. конструкционные стали

9. пригодны для ковки и сварки

10. твердый и хрупкий

11. режущие инструменты

12. хирургические инструменты

13. инструментальная сталь

14.упрочнять

15. добавление марганца (кремния, хрома, вольфрама, молибдена, ванадия)

Text С: «METHODS OF STEEL HEAT TREATMENT»

Quenching is a heat treatment when metal at a high temperature is rapidly cooled by immersion in water or oil. Quenching makes steel harder and more brittle, with small grains structure.

Tempering is a heat treatment applied to steel and certain alloys. Hardened steel after quenching from a high temperature is too hard and brittle for many applications and is also brittle. Tempering, that is re-heating to an intermediate temperature and cooling slowly, reduces this hardness and brittleness. Tempering temperatures depend on the composition of the steel but are frequently between 100 and 650 °C. Higher temperatures usually give a softer, tougher product. The color of the oxide film produced on the surface of the heated metal often serves as the indicator of its temperature.

Annealing is a heat treatment in which a material at high temperature is cooled slowly. After cooling the metal again becomes malleable and ductile (capable of being bent many times without cracking).

All these methods of steel heat treatment are used to obtain steels with certain mechanical properties for certain needs.

Vocabulary:

to immerse -- погружать

to apply -- применять

intermediate -- промежуточный

oxide film -- оксидная пленка

annealing -- отжиг, отпуск

cracking -- растрескивание

General understanding:

1. What can be done to obtain harder steel?

2. What makes steel more soft and tough?

3. What makes steel more malleable and ductile?

4. What can serve as the indicator of metal temperature while heating it?

5. What temperature range is used for tempering?

6. What are the methods of steel heat treatment used for?

Exercise 1.6. Translate into English the following words and word combinations:

1. температура нормализации

2. мелкозернистая структура

3. быстрое охлаждение

4. закаленная сталь

5. состав стали

6. окисная пленка

7. индикатор температуры

8. медленное охлаждение

FAMOUS PEOPLE OF SCIENCE

Dmitry Ivanovich Mendeleyev

Dmitry Ivanovich Mendeleyev is a famous Russian chemist. He is best known for his development of the periodic table of the properties of the chemical elements. This table displays that elements' properties are changed periodically when they are arranged according to atomic weight.

Mendeleyev was born in 1834 in Tobolsk, Siberia. He studied chemistry at the University of St. Petersburg, and in 1859 he was sent to study at the University of Heidelberg. Mendeleyev returned to St. Petersburg and became Professor of Chemistry at the Technical Institute in 1863. He became Professor of General Chemistry at the University of St. Petersburg in 1866. Mendeleyev was a well-known teacher, and, because there was no good textbook in chemistry at that time, he wrote the two-volume «Principles of Chemistry» which became a classic textbook in chemistry.

In this book Mendeleyev tried to classify the elements according to their chemical properties. In 1869 he published his first version of his periodic table of elements. In 1871 he published an improved version of the periodic table, in which he left gaps for elements that were not known at that time. His table and theories were proved later when three predicted elements: gallium, germanium, and scandium were discovered.

Mendeleyev investigated the chemical theory of solution. He found that the best proportion of alcohol and water in vodka is 40%. He also investigated the thermal expansion of liquids and the nature of petroleum.

In 1893 he became director of the Bureau of Weights and Measures in St. Petersburg and held this position until his death in 1907.

UNIT 2

METALWORKING

I. Text A: Metalworking processes: Rolling. Extrusion,

Text B: Drawing. Forging. Sheet metal forming,

Text C: Metalworking and Metal Properties.

II. Famous scientists. Mikhail Vasilyevich Lomonosov.

Text A: «METALWORKING PROCESSES»

Metals are important in industry because they can be easily deformed into useful shapes. A lot of metalworking processes have been developed for certain applications. They can be divided into five broad groups:

1. rolling,

2. extrusion,

3. drawing,

4. forging,

5. sheet-metal forming.

During the first four processes metal is subjected to large amounts of strain (deformation). But if deformation goes at a high temperature, the metal will recrystallize -- that is, new strain-free grains will grow instead of deformed grains. For this reason metals are usually rolled, extruded, drawn, or forged above their recrystallization temperature. This is called hot working. Under these conditions there is no limit to the compressive plastic strain to which the metal can be subjected.

Other processes are performed below the recrystallization temperature. These are called cold working. Cold working hardens metal and makes the part stronger. However, there is a limit to the strain before a cold part cracks.

Rolling

Rolling is the most common metalworking process. More than 90 percent of the aluminum, steel and copper produced is rolled at least once in the course of production. The most common rolled product is sheet. Rolling can be done either hot or cold. If the rolling is finished cold, the surface will be smoother and the product stronger.

Extrusion

Extrusion is pushing the billet to flow through the orifice of a die. Products may have either a simple or a complex cross section. Aluminum window frames are the examples of complex extrusions.

Tubes or other hollow parts can also be extruded. The initial piece is a thick-walled tube, and the extruded part is shaped between a die on the outside of the tube and a mandrel held on the inside.

In impact extrusion (also called back-extrusion) (штамповка выдавливанием), the workpiece is placed in the bottom of a hole and a loosely fitting ram is pushed against it. The ram forces the metal to flow back around it, with the gap between the ram and the die determining the wall thickness. The example of this process is the manufacturing of aluminum beer cans.

Vocabulary:

useful -- полезный

shape -- форма, формировать

rolling -- прокатка

extrusion -- экструзия, выдавливание

drawing -- волочение

forging -- ковка

sheet -- лист

to subject -- подвергать

amount -- количество

condition -- состояние, условие

perform -- выполнять, проводить

to harden -- делаться твердым, упрочняться

at least -- по крайней мере

common -- общий

billet -- заготовка, болванка

orifice -- отверстие

die -- штамп, пуансон, матрица, фильера, волочильная доска

cross section -- поперечное сечение

window frame -- рама окна

tube -- труба

hollow -- полый

initial -- первоначальный, начальный

thick-walled -- толстостенный

mandrel -- оправка, сердечник

impact -- удар

loosely -- свободно, с зазором

fitting -- зд. посадка

ram -- пуансон, плунжер

force -- сила

gap -- промежуток, зазор

to determine -- устанавливать, определять

General understanding:

1. Why are metals so important in industry?

2. What are the main metalworking processes?

3. Why are metals worked mostly hot?

4. What properties does cold working give to metals?

5. What is rolling? Where is it used?

6. What is extrusion? What shapes can be obtained after extrusion?

7. What are the types of extrusion?

Exercise 2.1. Find the following in the text:

1. могут легко деформироваться

2. нужные формы

3. подвергать большим деформациям

4. зерна свободные от деформации

5. температура перекристаллизации

6. пластическая деформация сжатия

7. самый обычный процесс обработки металла

8. самое обычное изделие проката

9. отверстие фильеры

10. первоначальный

11. сложное сечение

12. пустотелые детали

13. свободно входящий плунжер

14. зазор между плунжером (пуансоном) и штампом

15. толщина стенки

Exercise 2.2. Translate into English:

1. Способность металла перекристаллизовываться при высокой температуре используется при горячей

обработке.

2. Перекристаллизация -- это рост новых, свободных от деформации зерен.

3. Во время горячей обработки металл может подвергаться очень большой пластической деформации сжатия.

4. Холодная обработка делает металл тверже и прочнее, но некоторые металлы имеют предел деформации.

5. Листовой прокат может производиться горячим или холодным.

6. Поверхность холоднокатаного листа более гладкая и он прочнее.

7. Поперечное сечение фильеры для экструзии может быть простым или сложным.

8. Алюминиевые и медные сплавы являются наилучшими для экструзии из-за их пластичности при деформации.

9. Алюминиевые банки, тюбики для зубной пасты являются примерами использования штамповки выдавливанием.

10. Толщина стенки алюминиевой банки определяется зазором между пунсоном и штампом.

Text В: «DRAWING»
Drawing consists of pulling metal through a die. One type is wire drawing. The diameter reduction that can be achieved in one die is limited, but several dies in series can be used to get the desired reduction.

Sheet metal forming

Sheet metal forming (штамповка листового металла) is widely used when parts of certain shape and size are needed. It includes forging, bending and shearing. One characteristic of sheet metal forming is that the thickness of the sheet changes little in processing. The metal is stretched just beyond its yield point (2 to 4 percent strain) in order to retain the new shape. Bending can be done by pressing between two dies. Shearing is a cutting operation similar to that used for cloth.

Each of these processes may be used alone, but often all three are used on one part. For example, to make the roof of an automobile from a flat sheet, the edges are gripped and the piece pulled in tension over a lower die. Next an upper die is pressed over the top, finishing the forming operation (штамповку), and finally the edges are sheared off to give the final dimensions.

Forging

Forging is the shaping of a piece of metal by pushing with open or closed dies. It is usually done hot in order to reduce the required force and increase the metal's plasticity.

Open-die forging is usually done by hammering a part between two flat faces. It is used to make parts that are too big to be formed in a closed die or in cases where only a few parts are to be made. The earliest forging machines lifted a large hammer that was then dropped on the workpiece, but now air or steam hammers are used, since they allow greater control over the force and the rate of forming. The part is shaped by moving or turning it between blows.

Closed-die forging is the shaping of hot metal within the walls of two dies that come together to enclose the workpiece on all sides. The process starts with a rod or bar cut to the length needed to fill the die. Since large, complex shapes and large strains are involved, several dies may be used to go from the initial bar to the final shape. With closed dies, parts can be made to close tolerances so that little finish machining is required.

Two closed-die forging operations are given special names. They are upsetting and coining. Coining takes its name from the final stage of forming metal coins, where the desired imprint is formed on a metal disk that is pressed in a closed die. Coining involves small strains and is done cold. Upsetting involves a flow of the metal back upon itself. An example of this process is the pushing of a short length of a rod through a hole, clamping the rod, and then hitting the exposed length with a die to form the head of a nail or bolt.

Vocabulary:

to pull -- тянуть

reduction -- сокращение

to achieve -- достигать

in series -- серия, последовательно

beyond -- выше, свыше

yield point -- точка текучести металла

to retain -- сохранять, удерживать

to bend -- гнуть

shearing -- обрезка, отрезание

edge -- край

to grip -- схватывать

lower die -- нижний штамп

upper die -- верхний штамп

forming operation -- операция штампования

dimension -- измерение, размеры

required -- необходимый

increase -- увеличение

open-die forging -- ковка в открытом штампе (подкладном)

hammering -- ковка, колотить

within -- внутри, в пределах

to enclose -- заключать

rod -- прут, стержень

bar -- прут, брусок

involved -- включенный

tolerance -- допуск

upsetting -- высадка, выдавливание

blow -- удар

coining -- чеканка

imprint -- отпечаток

clamp -- зажим

to hit -- ударять

General understanding:

1. How can the reduction of diameter in wire drawing be achieved?

2. What is sheet metal forming and where it can be used?

3. What is close-die forging?

4. What is forging?

5. What are the types of forging?

6. What types of hammers are used now?

7. Where are coining and upsetting used?

8. What process is used in wire production?

9. Describe the process of making the roof of a car.

Exercise 2.3. Find the following word combinations in the text:

1. протягивание металла через фильеру

2. волочение проволоки

3. уменьшение диаметра

4. толщина листа

5. растягивать выше точки текучести

6. сохранить новую форму

7. края отрезаются

8. конечные размеры

9. уменьшить необходимое усилие

10. увеличить пластичность металла

11. воздушные или паровые молоты

12. сила и скорость штампования

13. внутри стенок двух штампов

14. отделочная обработка

15. малые допуски

Exercise 2.4. Translate into English:

1. При волочении проволоки диаметр отверстия волочильной доски каждый раз уменьшается.

2. Штамповка листового металла включает в себя ковку, изгиб и обрезку.

3. Небольшая деформация листа при растяжении помогает сохранить новую форму детали.

4. Изменение формы при штамповке производится путем сжатия между двумя штампами.

5. Края листа при штамповке отрезаются для получения конечных размеров.

6. При проковке деталь должна быть горячей для уменьшения необходимых усилий и увеличения пластичности металла.

7. После ковки в закрытых штампах детали не требуют большой механической обработки.

8. При чеканке деформация металла невелика и отпечаток формируется на поверхности металла.

9. Высадка используется для изготовления головок гвоздей и болтов.

Text C: «METALWORKING AND METAL PROPETIES»
An important feature of hot working is that it provides the improvement of mechanical properties of metals. Hot-working (hot-rolling or hot-forging) eliminates porosity, directionality, and segregation that are usually present in metals. Hot-worked products have better ductility and toughness than the unworked casting. During the forging of a bar, the grains of the metal become greatly elongated in the direction of flow. As a result, the toughness of the metal is greatly improved in this direction and weakened in directions transverse to the flow. Good forging makes the flow lines in the finished part oriented so as to lie in the direction of maximum stress when the part is placed in service.

The ability of a metal to resist thinning and fracture during cold-working operations plays an important role in alloy selection. In operations that involve stretching, the best alloys are those which grow stronger with strain (are strain hardening) -- for example, the copper-zinc alloy, brass, used for cartridges and the aluminum-magnesium alloys in beverage cans, which exhibit greater strain hardening.

Fracture of the workpiece during forming can result from inner flaws in the metal. These flaws often consist of nonmetallic inclusions such as oxides or sulfides that are trapped in the metal during refining. Such inclusions can be avoided by proper manufacturing procedures.

The ability of different metals to undergo strain varies. The change of the shape after one forming operation is often limited by the tensile ductility of the metal. Metals such as copper and aluminum are more ductile in such operations than other metals.

Vocabulary

feature -- черта, особенность

to provide -- обеспечивать

improvement -- улучшение

property -- свойство

eliminate -- ликвидировать, исключать

porosity -- пористость

directional -- направленный

to segregate -- разделять

casting -- отливка

elongated -- удлиненный

to weaken -- ослабевать, ослаблять

transverse -- поперечный

flow -- течение, поток

finished -- отделанный

thinning -- утончение

fracture -- разрушение

strain hardening -- деформационное упрочнение

brass -- латунь

beverage -- напиток

can -- консервная банка

to exhibit -- проявлять

inner -- внутренний

flaws -- недостатки, дефекты кристаллической решетки

inclusion -- включение

trapped -- зд. заключенный

refining -- очищать, очистка

to avoid -- избегать

to undergo -- подвергаться

tensile ductility -- пластичность при растяжении

General understanding:

1. What process improves the mechanical properties of metals?

2. What new properties have hot-worked products?

3. How does the forging of a bar affect the grains of the metal? What is the result of this?

4. How are the flow lines in the forged metal oriented and how does it affect the strength of the forged part?

5. What are the best strain-hardening alloys? Where can we use them?

6. What are the inner flaws in the metal?

7. Can a metal fracture because of the inner flaw?

8. What limits the change of the shape during forming operations?

Exercise 2.5. Find the following in the text:

1. важная особенность горячей обработки

2. улучшение механических свойств металла

3. необработанная отливка

4. направление максимального напряжения

5. способность сопротивляться утончению и разрушению

6. проявлять большее деформационное упрочнение

7. разрушение детали при штамповке

8. внутренние дефекты в металле

9. неметаллические включения

10. способность металлов подвергаться деформации

11. ограничивается пластичностью металла при растяжении

Exercise 2.6. Translate into English:

1. Горячая обработка металла улучшает его механические свойства и устраняет пористость и внутренние дефекты.

2. Удлинение зерен в направлении текучести при ковке значительно улучшает прочность металла в этом направлении и уменьшает его прочность в поперечном.

3. Хорошая проковка ориентирует линии текучести в направлении максимального напряжения.

4. Деформационное упрочнение металла при холодной обработке очень важно для получения металлов с улучшенными свойствами.

5. Внутренние дефекты металла -- это неметаллические включения типа окислов или сульфидов.

6. Изменение формы при штамповании металлических деталей ограничивается пластичностью металла при растяжении.

FAMOUS SCIENTISTS

Mikhail Vasilyevich Lomonosov was a famous Russian writer, chemist, and astronomer who made a lot in literature and science.

Lomonosov was born on November 19, 1711, in Denisovka (now Lomonosov), near Archangelsk, and studied at the University of the Imperial Academy of Sciences in St. Petersburg. After studying in Germany at the Universities of Marburg and Freiberg, Lomonosov returned to St. Petersburg in 1745 to teach chemistry and built a teaching and research laboratory there four years later.

Lomonosov is often called the founder of Russian science. He was an innovator in many fields. As a scientist he rejected the phlogiston theory of matter commonly accepted at the time and he anticipated the kinetic theory of gases. He regarded heat as a form of motion, suggested the wave theory of light, and stated the idea of conservation of matter. Lomonosov was the first person to record the freezing of mercury and to observe the atmosphere of Venus during a solar transit.

Interested in the development of Russian education, Lomonosov helped to found Moscow State University in 1755, and in the same year wrote a grammar that reformed the Russian literary language by combining Old Church Slavonic with modern language. In 1760 he published the first history of Russia. He also revived the art of Russian mosaic and built a mosaic and colored-glass factory. Most of his achievements, however, were unknown outside Russia.

UNIT3

MATERIALS SCIENCE AND TECHNOLOGY

I. Text A: «Materials science and technology»,

Text B: «Mechanical Properties of Materials».

II. Famous people of science and technology: Igor Sikorskly, Andrey Tupolev.

Text A: «MECHANICAL PROPERTIES Of MATERIALS»

Materials Science and Technology is the study of materials and how they can be fabricated to meet the needs of modern technology. Using the laboratory techniques and knowledge of physics, chemistry, and metallurgy, scientists are finding new ways of using metals, plastics and other materials.

Engineers must know how materials respond to external forces, such as tension, compression, torsion, bending, and shear. All materials respond to these forces by elastic deformation. That is, the materials return their original size and form when the external force disappears. The materials may also have permanent deformation or they may fracture. The results of external forces are creep and fatigue.

Compression is a pressure causing a decrease in volume. When a material is subjected to a bending, shearing, or torsion (twisting) force, both tensile and compressive forces are simultaneously at work. When a metal bar is bent, one side of it is stretched and subjected to a tensional force, and the other side is compressed.

Tension is a pulling force; for example, the force in a cable holding a weight. Under tension, a material usually stretches, returning to its original length if the force does not exceed the material's elastic limit. Under larger tensions, the material does not return completely to its original condition, and under greater forces the material ruptures.

Fatigue is the growth of cracks under stress. It occurs when a mechanical part is subjected to a repeated or cyclic stress, such as vibration. Even when the maximum stress never exceeds the elastic limit, failure of the material can occur even after a short time. No deformation is seen during fatigue, but small localized cracks develop and propagate through the material until the remaining cross-sectional area cannot support the maximum stress of the cyclic force. Knowledge of tensile stress, elastic limits, and the resistance of materials to creep and fatigue are of basic importance in engineering.

Creep is a slow, permanent deformation that results from a steady force acting on a material. Materials at high temperatures usually suffer from this deformation. The gradual loosening of bolts and the deformation of components of machines and engines are all the examples of creep. In many cases the slow deformation stops because deformation eliminates the force causing the creep. Creep extended over a long time finally leads to the rupture of the material.

Vocabulary

bar-- брусок, прут

completely -- полностью, совершенно

compression -- сжатие

creep -- ползучесть

cross-sectional area -- площадь поперечного сечения

cyclic stress -- циклическое напряжение

decrease -- уменьшение

elastic deformation -- упругая деформация

elastic limit -- предел упругости

exceed -- превышать

external forces -- внешние силы

fatigue -- усталость металла

fracture -- перелом, излом

loosen -- ослаблять, расшатывать

permanent deformation -- постоянная деформация

remaining -- оставшийся

shear -- срез

simultaneously -- одновременно

to stretch -- растягивать

technique -- методы

tension -- напряженность

to propagate -- распространяться

to bend -- гнуть, согнуть

to extend -- расширять, продолжаться

to meet the needs -- отвечать требованиям

to occur -- происходить

to respond -- отвечать реагировать

to suffer -- страдать

torsion -- кручение

twisting -- закручивание, изгиб

volume -- объем, количество

rupture -- разрыв

General understanding:

1. What are the external forces causing the elastic deformation of materials? Describe those forces that change the form and size of materials.

2. What are the results of external forces?

3. What kinds of deformation are the combinations of tension and compression?

4. What is the result of tension? What happens if the elastic limit of material is exceeded under tension?

5. What do we call fatigue? When does it occur? What are the results of fatigue?

6. What do we call creep? When does this type of permanent deformation take place? What are the results of creep?

Exercise 3.1. Find the following in the text:

1. отвечать требованиям современной технологии

2. используя лабораторные методы

3. новые способы использования металлов

4. сжатие, растяжение, изгиб, кручение, срез

5. возвращать первоначальный размер и форму

6. внешняя сила

7. постоянная деформация

8. уменьшение объема

9. растягивающие и сжимающие силы

10. превышать предел упругости материала

11. повторяющиеся циклические напряжения

12. разрушение материала

13. развитие и распространение мелких трещин

14. сопротивление материалов ползучести и усталости

Exercise 3.2. Translate into English the following sentences:

1. Упругая деформация -- это реакция всех материалов на внешние силы, такие, как растяжение, сжатие, скручивание, изгиб и срез.

2. Усталость и ползучесть материалов являются результатом внешних сил.

3. Внешние силы вызывают постоянную деформацию и разрушение материала.

4. Растягивающие и сжимающие силы работают одновременно, когда мы изгибаем или скручиваем материал.

5. Растяжение материала выше предела его упругости дает постоянную деформацию или разрушение.

6. Когда деталь работает долгое время под циклическими напряжениями, в ней появляются небольшие растущие трещины из-за усталости металла.

7. Ползучесть -- это медленное изменение размера детали под напряжением.

Text В: «Mechanical Properties of Materials»
Density (specific weight) is the amount of mass in a unit volume. It is measured in kilograms per cubic metre. The density of water is 1000 kg/ m3 but most materials have a higher density and sink in water. Aluminium alloys, with typical densities around 2800 kg/ m3 are considerably less dense than steels, which have typical densities around 7800 kg/ m3. Density is important in any application where the material must not be heavy.

Stiffness (rigidity) is a measure of the resistance to deformation such as stretching or bending. The Young modulus is a measure of the resistance to simple stretching or compression. It is the ratio of the applied force per unit area (stress) to the fractional elastic deformation (strain). Stiffness is important when a rigid structure is to be made.

Strength is the force per unit area (stress) that a material can support without failing. The units are the same as those of Stiffness, MN/m2, but in this case the deformation is irreversible. The yield strength is the stress at which a material first deforms plastically. For a metal the yield strength may be less than the fracture strength, which is the stress at which it breaks. Many materials have a higher strength in compression than in tension.

Ductility is the ability of a material to deform without breaking. One of the great advantages of metals is their ability to be formed into the shape that is needed, such as car body parts. Materials that are not ductile are brittle. Ductile materials can absorb energy by deformation but brittle materials cannot.

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